| Customization: | Available |
|---|---|
| Production Scope: | Product Line |
| Automation: | Automation |
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Introduction 1.1 Equipment Name: Condom Battery Cover 71173 Production Line
1.2 Equipment function: This machine is applicable to the cover plate coding of 71173 riveting battery cover, welding of explosion -proof sheets, riveting on the cover plate assembly, finished pyrine detection, electrical performance detection, explosion -proof valve film, etc. 2. Overall layout 2.1 Introduction to the overall layout
2. Process process introduction: The battery cover is expected to be on the dual synchronization lines through the bouncing holding warehouse. After turning, after the positioning, use the robot hand to transfer it to the splitter turntable. Equipment), the robotic hand is located by the shifting belt, the explosion -proceed valve installation location of the aluminum cover is assembled, and the laser pre -welding uses a fiber+semiconductor composite laser to weld the explosion -proof film. After cleaning the welding area of the explosion -proof valve, use a visual inspection welding. After the welding products are cleaned and visually check the welds, they are sent to the flipper through the transfer robot hand, and then transferred to the assembly line to output to the next process.Equipment Formula3.Overall effect indication of the cover3.Process introduction: The assembly process of the installed cover accessories uses the chain circulation flow line form. The material positioning and the ears of the chain are fixed. Positive and negative electrodes use the switch material rotation plate on the plate. Each time the robot is grasped at the same time, a row of materials are placed on the conveyor wire at the same time. The union of the assembly line is located, and the material is transferred to the precision positioning tool by moving the robotic hand to the precision positioning tool. Negative electrode position. The film is raised by rotating a double -bullet warehouse. After the precision positioning is positioned, it is installed on the positive and negative electrodes in the treatment tool on the chain assembly. The sealing ring is put on the positive and negative electrodes in the chain flow line through the precision positioning of the chain. After the laboratory welding, the aluminum cover reached by the conveyor line is passed through the transportation machine, and the hand -loaded machine is transferred to the precision positioning tool to locate it. After the box is located to the precision positioning tool, the box is equipped with the position of the plastic box of the cover plate on the chain assembly line through the transplanting robot hand; Press ride. The materials that are riveted are transferred to the conveyor line and flow into the next process
4.electrical performance detection and film processprocess introduction: The cover of the welded pillar is reached to the inspection process through the conveyor line, first moved to the precision positioning station for fine positioning, and then transferred to the material cache station before the inspection. Move the loading machine to the mold under the mold, transfer the component through the screw rail, and move to the town detection station. The equipment is equipped with a set of tunnel testing stations for inspection. Put the re -inspection to determine the unqualified single material; the closed power of the inspection uses the servo electric cylinder to improve the stability and reliability of the sealing; after the test is tested The concentration of the interior and indoor gasteria is prevented from misunderstanding the alarm. pass The detected component transferred to the ingredient cache station through the robotic hand; transferred the loading robot to transfer the qualified cover material to the flipper, and further transfer the cover of the covering material after the carrier was transferred to the electrical detection before the electrical detection was transferred to the electrical detection Inside the film turntable. The unqualified materials will be transferred to the unqualified material box. Move to the cover material on the electrical detection process. After a high -voltage insulation resistance positive and negative electrode test, the electrode micro -resistance positive and negative electrode test is pasted with PET membrane. Electricity testing is directly transferred to the unqualified material box without the film process. The qualified product is transferred to the qualified output assembly line through the loading robot, and after the cover plate is manually reviewing the cover, put it in the covered plastic panel.
5.Working parameters6.1. Rack structure: The frame at the bottom of the machine is welded with 60*60 square tubes, the platform support is welded with square iron blocks, and the platform plate is installed flat after gantry milling and milling. The machine has good rigidity and low vibration, and the platform has good flatness, ensuring the precision of the platform installation parts. . The lower frame is fully covered by sheet metal, and the upper frame is made of aluminum profiles and sheet metal with plexiglass windows, which are transparent and easy to observe. The machine has good rigidity and beautiful appearance. 6.3 Control system
7.2.1. The equipment can display production quantity, production efficiency, number of good products, number of defective products, category of defective products, proportion of defective products.
7.2.2. Equipment detection data can be traced back, with network interface, data can be connected to MES system
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