Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Product Details
Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous
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Number of Employees
9
Year of Establishment
2019-11-11
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
  • Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
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  • Overview
  • Product Description
  • Company Profile
  • FAQ
Overview

Basic Info.

Condition
New
Automation
Automatic
After-sales Service
Engineers Available to Service Machinery Overseas
Application Field
New Energy Industry
Repeatability Accuracy
0.01mm
Cooling Method
Water Cooling
Laser Wavelength
1080nm
Position Accuracy
±0.02mm
Weight
5000 Kg
Dimension(L*W*H)
35m*9m*3m
Machinery Capacity
18ppm
Max Speed
500mm/S
Warranty
2 Years
Transmission Type
Flexible
Automatic Production Line
Comprehensive
Certification
CE, ISO
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Transport Package
International Shipping Packaging
Specification
Customized
Trademark
Huiyao Laser
Origin
Luoyang Henan
HS Code
7616991090
Production Capacity
5000000

Packaging & Delivery

Package Size
3500.00cm * 900.00cm * 300.00cm
Package Gross Weight
5000.000kg

Product Description

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Product Description

1. Automated Battery Cell Assembling Design Requirements

 

1.1,Automated Battery Cell Assembling Technical parameter:

(1)Equipment capacity: ≥10PPM;

(2)The final excellent rate is ≥99.8% (only the bad products caused by the equipment);

(3)Equipment failure rate ≤ 2%;

(4)Compatible with a variety of size module specifications, quick change. Laser output power stability (fluctuation) ≤±1%, the focal length of the galvanometer can be digitally displayed and adjusted, the range is -5.0~+5.0mm, and the adjustment accuracy is ≤0.5mm;(5)The welding track is edited by welding software, the welding process is automated, the parameters can be modified, and the operation and modification authority can be set

1.2,Flow Chart:

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Tentative process flow, subject to actual requirements
 

2. Program Layout

 

2.1 Program Renderings:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

2.2 Layout Size:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Back layout size(L*W*H):19500mm*9000mm*3200mm

Front layout size(L*W*H):13000mm*6000mm*2300mm
 

3. Function Module Introduction
 

3.1 Ceaning Gluing Station

 

3.1.1 Equipment description:

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Internal structure diagram of cell cleaning and gluing

Introduction of cleaning and gluing station: 1. After the worker places the battery cell on the feeding conveyor belt, the equipment can automatically complete the cleaning and gluing; 2. Equipment beat: 12PPM;

 

3.1.2 Equipment parameters:

 

Name 

Parameters

Power supply

AC220V/50HZ

Air supply

0.5-0.7Mpa

Size

L2600mm*W1250mm*H1800mm

Working temperature

5-40ºC

cleaning range

X/Y(mm):300/300mm

gluing range

X/Y(mm):300/300mm

Moving speed

X/Y/Z(mm/set):300mm

repeat accuracy

±0.02mm

Weight

About 650KG

glue ratio

1:1

AB mix

Dynamic mixing

gluing accuracy

0.02g,The error ratio does not exceed ±5%

Robot system

BORUNTE 4 axis Robot

Operating mode

point-to-point/continuous line segment

Gluing system

HY

Control system

HY

Pneumatic Components

Airtac 

servo motor

Panasonic Servo System

Photoelectric Sensors

Omron

Power

MEAN WELL,HENGFU

Ball screw

TBI

Linear Guides

HIWIN

Frame

Fangtong welding mechanism,countertop soldering 

iron block,gantry milling

sheet metal

Sheet metal fully enclosed structure, 

transparent window


Contact us for more information of automatic assembly line.


3.2 Stacking Rotary  Tables
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

 

3.2.1 Description of the Action Flow:

1. Action process: The stacking robot unloads and unloads materials from the gluing equipment conveyor line, and performs stacking operations in the serial-parallel sequence of the module recipes. This stacking method can flexibly accommodate module combinations with different recipes in series-parallel sequences. The stacking sequence is from bottom to top, and the cells and insulating plates are alternated, from the 1st hand cell to the 1st hand insulating plate, and then to the last hand 1 cell. During the stacking process, a downward pressing and beating mechanism is simultaneously pre-pressed and fixed.  

2. The gripper is controlled by the robot to control the gripping mechanism, and the gripper is designed with photoelectric induction cells in place. The module stacking platform adopts a fixed-slope dual-station design. Each station contains dual clamps, which can place two cells at the same time. When the A station is stacking, the B station synchronously performs the moving work before extrusion, and the double station alternates, so as to improve the efficiency of stacking and moving.

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line


3.2.2 Changeover Strategy Explained:

1. Change the cell gripper: choose a long-stroke clamping cylinder, which can be automatically compatible with different types of cells when changing;

2. Changing the gripper of the insulating plate: the vacuum suction cup assembly is installed on the aluminum profile, and the distance between the suction cups can be adjusted manually according to the width of the insulating plate when changing the model.

3. Electrical program: According to the serial-parallel stacking sequence of compatible modules, the robot performs the stacking operation according to the preset robot stacking sequence program. Before changing the model, the stacking program of the model-changing product is transferred.
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line
 

3.2.3 Changeover Strategy Explained:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.3 Function module introduction

 

3.3.1 Extrusion station: Double-row module process
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

1. The handling robot transports the single-row stacks 1 and 2 respectively from the stacking turntable to the extrusion table sliding table, and the sliding table slides to the manual extrusion position; 2. Manually install the middle partition board (manual cleaning and gluing), end insulation board (manual cleaning and gluing), and end plates (manual cleaning and gluing), and then press the button to install the steel cable ties.

 

3.3.2 Extrusion station:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.3.3 Extrusion station: Equipment flow description:

 

1. Place the glued cells by the handling robot to the discharge position of the sliding table, and the sliding table automatically slides to the manual extrusion position;

2. Manually attach both ends to the end plate, install the side rails, first press the width direction extrusion button to make the length direction of the module horizontal; then press the extrusion start button, the cylinder drives the top plate to extrude the cell, When it reaches the set length, it stops, inserts the steel belt, punches the plastic steel belt, and rives the screw;

3. After the installation is completed, press the open button, squeeze the cylinder to retract, and then press the slide button, the installed module slides to the discharge position again, and the robot grabs it to the stationary trolley.

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line


3.3.4 Extrusion station: Changeover Strategy Explained:

 

Extrusion Tooling Changeover Instructions

1. Change of handling gripper: Servo + screw clamping mechanism is adopted, and the electrical program can be switched with one key during model change;

2. Extrusion table change: choose a long-stroke clamping cylinder, which can be automatically compatible with different types of batteries when changing;

3. Robot program: According to the size of the compatible module, the robot will follow the preset robot handling program. Before changing the model, transfer the handling program of the replacement product.

3.4 Introduction of safety fence:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line3.4 Introduction of safety fence:
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

1. The design, manufacture and control of the safety fence comply with the relevant national regulations on production safety to ensure the safety of the production process.


2. Protective fences, fences, safety nets and other facilities are set up in places where human or machine damage may occur, and necessary interlocking protection is carried out. The safety door lock should be interlocked with the system. The safety door is self-locking and cannot be opened when the production line is working.


3. Entering the security door operation process: apply for entry - the robot and other equipment are parked in a safe position - the security door is opened - enter the security door.


4. Operation process for resuming production: go out of the security door - confirm that there is no one in the equipment area - close the security door, enter the recovery password, and the security door is self-locking - the equipment is operating normally.

 

3.5 Insulation withstand voltage test station:

The insulation test before welding is conducted by pressing all probes through the overall test mechanism, and then switching between the cell and the cell through the relay. Insulation test between shell and shell; Test procedure: all positive poles in series, all negative poles in series after the insulation test between the two, and then all positive.
Insulation test between pole series and housing, insulation test between all negative pole series and housing.
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.6 Insulation withstand voltage test station:detailed description of the equipment:

1. Operation process: the tray is lifted and positioned, the shell probe is pressed to the end plate or the side plate, and the positive probe relays of all cells are closed, so there is insulation between the positive electrode of the cell and the shell; the positive electrode of all cells is Divide into two groups, an odd-numbered group and an even-numbered group, and test the insulation between the positive electrodes.

2. Model replacement strategy: According to the arrangement of the cells corresponding to the pallet arrangement, establish a coordinate system for the coordinates of the formula skipping step. Before changing the model, call up the test jump coordinate program, carry out the first piece test OK, and proceed to the production mode after the model changing.
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.7 Pole photo station:


Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Introduction of pole photo station:

1. This station first takes the MARK point of the module, and  then takes each pole;

2. Then bind the photo information with the module code and  send it to the laser welding station.

 

3.7.1 Equipment details:

 

1. The equipment is mainly composed of three-dimensional table, CCD and light source, rack cover, automatic code scanning gun;

2. Action process: After the module is lifted and transferred to the pole photographing station through the double-speed chain, the 3D stage identifies the  module model according to the barcode captured by the automatic code scanning gun. Find the position, and then shoot 2 MARK points on the end plate.  After the positioning is completed, it will form a coordinate system, which will be sent to the cleaning station and the welding station through the PLC, and  the tooling tray will flow to the next station after descending.


1. The three-dimensional stage drives the  camera and ranging sensor to take pictures  and ranging, which can realize false  capture, diameter, and straightness.

2. Use template matching to roughly locate  the product position, and then use a  circular measuring tool to determine the  center of the two circles inside and outside  the pole ring for welding positioning.

3. Working method: word shooting  statically completes measurement and  positioning, compatible with copper and  aluminum materials.

 

 3.8 Pole cleaning station

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Introduction of pole cleaning station: This station uses robots and lasers to clean  the poles;

 

3.8.1 Equipment details:

1. The equipment is mainly composed of six major parts: robot, CCD and light source, hood, automatic code scanning gun,  rangefinder, and galvanometer;

2. Action process: After the module is lifted and transferred to the laser cleaning station through the double-speed chain, the robot  recognizes the module model according to the barcode captured by the automatic code scanning gun, and the robot program  automatically adjusts the height and then performs distance measurement and MARK point photography. After the photographing is  completed, each pole is automatically cleaned according to the coordinates sent by the pole photographing station. After the  cleaning is completed, the tooling tray descends and flows to the next station.

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line3.9 Laser welding  station
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

Laser welding station introduction:

1. This station first takes the MARK point of the module, and then calculates the offset of each pole  based on the data sent by the photographing station;

2. All busbar welding positions are measured for distance, and then laser welding is performed.

 

3.9.1 Equipment details:

1. The equipment is mainly composed of six parts: three-dimensional table, galvanometer, CCD and light source, rack hood, automatic code scanning gun, and rangefinder;

2. Action process: After the module is lifted and transferred to the laser welding station through the double-speed chain, the three-dimensional table identifies the module model  according to the barcode captured by the automatic code scanning gun, and the three-dimensional table program automatically adjusts the height and then performs ranging and  MARK points. Take pictures. After the pictures are taken, the busbar welding is automatically carried out according to the coordinates sent by the pole photographing station. After the  welding is completed, the tooling tray descends and flows to the next station.
3.10 Cantilever crane mechanism

Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.10.1 Explanation of Changeover Strategies:

 

1,Spreader replacement strategy description:

1. Hook pin replacement: Hook pin and connecting plate need to be manually replaced according to different models of modules;

2. Change in the length direction: the length direction is compatible, and the connection block can be adjusted directly on the aluminum profile manually.


3.11 Tray introduction
Lithium Battery Module Production Line Laser Lithium Battery Assembly Line

3.11.1 Pallet Introduction: Changeover Strategy Explained

 

1. Pallet replacement strategy description:

1. Width direction type change: manually change the position of the side stop (the bottom plate of the tray will be prefabricated with different types of holes);

2. Change in length direction: manually replace the position of the card slot of the front block directly.
 


Industry Application
 

Lithium battery module fully automatic assembly line is mainly used in the production of new energy lithium battery modules, Prismatic battery modules, energy storage battery modules, power battery modules and pack welding assembly, etc.
 

Company Profile

Lithium Battery Module Production Line Laser Lithium Battery Assembly LineHuiyao Laser Technology (Luoyang) Co., Ltd. is a leading manufacturer of laser equipment and intelligent equipment in the industry. For over 20 years, we have been dedicated to providing innovative lithium battery module PACK production lines, CCS production line , high-precision laser equipment And lithium battery module PACK accessories etc for global customers. The company has a modern production base of 10800 square meters, equipped with automated production lines and advanced equipment, and has passed ISO 90011400145001 certification, with multiple patents.
 
Relying on our strong research and development capabilities, our high-speed, high-precision, and high reliability equipment and production lines have been widely used in industries such as energy storage, automotive, and electronic aviation, and have successfully served well-known domestic and foreign enterprises such as AVIC Lithium Battery, National Energy Group, and SVOLT Energy Technology.
 
Huiyao Laser provides comprehensive pre-sales consultation and after-sales service, committed to providing reliable customized solutions according to your needs.
Lithium Battery Module Production Line Laser Lithium Battery Assembly LineLithium Battery Module Production Line Laser Lithium Battery Assembly Line

FAQ
 
1.Q: Which procedure to secure your Quality?
A: Our company has own research & development and production base, the products have been calibrate by central laboratory professionals before before they leaves the factory, ensure the accuracy of test results and authority.

2.Q: How about your company product after-sales service system?
A: Product after-sale guarantee period is 12 months, and we can provide lifetime repair guarantee.We have agents in some countries,they can provide door-to-door service. If there is no agent, our professional pre-sales and after-sales department can reply you within 24 hours for any technical problems.
 
3.Q: Payment methods?
A: T/T, L/C, D/P and so on.

4.Q: Packing method?
A: Standard export wooden box packaging.
 
5.Q: Main export market?
A: Now our products have been exported to North America, Europe, southeast Asia, South America and other countries.
 
6.Q: How to ensure the customer standard use the instrument?
A: We can provide each product related video showing how to install and operate. If you have specific needs, we also can arrange engineer to the customer's company for equipment operation training.
 
7.Q: Whether you could make our brand on your products?
A:Yes ,We can print your Logo on both the products and the packages if you can meet our MOQ.
 
8.Q: Whether you could make your products by our color?
A: Yes, The color of products can be customized if you can meet our MOQ.

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